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2025
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CK5123D VTL with Full Guarding: 2300mm Cutting × 40000N·m Torque for Heavy-Duty Flanges & Valves
Overview
The CK5123D single-column vertical lathe redefines heavy-part turning with 2300mm cutting diameter and 8000kg load capacity. Featuring full sheet metal guarding and Siemens/FANUC/GSK CNC compatibility, its dual-configuration drive system (4-step gearbox + AC variable motor or 2-step + DC stepless motor) delivers 40000N·m torque at 3.2-100 RPM—crushing S355JR steel flanges at 25mm/min feeds. With HRC40 hardened guides and automatic timed lubrication, this 30kW powerhouse maintains IT7 tolerances for 15,000+ hours in gritty environments.
Core Applications
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Wind Tower Mega-Flange Turning
Machine 2.3m S355JR flanges with ±0.1mm flatness. The 1400mm horizontal travel and CSCS function maintain 120m/min surface speed on curved surfaces—Danish projects prove 38% cost reduction vs. unprotected VTLs . -
Nuclear Valve Body Refurbishment
Face-cut Inconel valve seats at 63 RPM. Dual-gearbox DC motor option provides 43000N·m low-speed torque, achieving Ra 1.6μm finishes under 25kN cutting forces . -
Hydraulic Press Cylinder Machining
Turn 1800mm-diameter 42CrMo4 cylinders in one chucking. 1050mm crossbeam travel + 800mm vertical tool movement handle deep-bore finishing without realignment .
Engineering Superiority
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Rigidity Redefined: Proprietary castings (18T weight) with stress-relief annealing absorb 12kN vibrations. Grade 6 spiral bevel gears reduce noise by 15dB .
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Zero-Downtime Guarding: Full sheet metal covers prevent 92% of swarf ingress on guideways. Centralized lubrication delivers 0.01ml/min oil to critical joints .
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Smart Flexibility: Manual override on CNC models allows threading during power outages—critical for foundry emergencies .
Technical Edge vs. CK Series
Parameter | CK5120 | CK5123D (YOU) | CK5126 |
---|---|---|---|
Cutting Diameter | 2000mm | 2300mm | 2600mm |
Max Torque | 32000N·m | 40000N·m | 43000N·m |
Horizontal Travel | 1200mm | 1400mm | 1500mm |
Guarding | Partial | Full Sheet | Partial |
ROI Case Study
At $58,000 (FOB China), CK5123D pays back in 8 months:
Metric | Unprotected VTL | CK5123D | Improvement |
---|---|---|---|
Guideway Rescrape | 18 months | 60+ months | ↓70% cost |
Scrap Rate | 6.5% | 1.8% | ↓72% |
Energy Use | 44 kWh/day | 32 kWh/day | ↓27% |
Pro Tip
Engage CSCS mode when tapering flanges—maintains 120m/min surface speed automatically. Weekly Vactra #2 application on exposed ways prevents corrosion in coastal plants.
Need Heavy-Part Precision That Lasts?
Request your free machining audit with torque/RPM calculations. Click to download CK5123D cutting parameters for flanges/valves/cylinders. Competitive pricing with 10-year guarding warranty—industrial durability engineered in.
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