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2025

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06

HMC63 & HMC100: Redefining Multi-Face Machining Efficiency with Twin-Pallet Precision


Overview
The next-generation HMC63 and HMC100 horizontal machining centers are engineered to conquer complex multi-face machining challenges. With twin-pallet automation, hydrostatic guideways, and ISO 50 spindle systems, they achieve ±0.005mm repeatability while handling workloads from aerospace alloys to mining gearboxes. Users report 45% faster cycle times and 90% reduction in realignment errors across automotive, energy, and defense sectors.

HMC63: The Compact Powerhouse for High-Speed Precision

Where Agility Meets Heavy Cutting in a 630×630mm Footprint

1. Core Engineering Breakthroughs

  • Award-Winning Rigidity
    T-type cast iron bed with resin sand molding and artificial aging reduces vibration by 40% during 8mm depth-of-cut operations, enabling HRC55 hardened steel machining – honored with Qinghai Provincial Science & Technology Progress Award .

  • Ultra-Fast Tool Changer
    40-tool servo-driven carousel achieves 2.3s chip-to-chip time (industry fastest), with BT50 taper ensuring 15kg tool stability at 8,000rpm .

  • Thermal Warfare System
    Built-in spindle cooling loops maintain ±1°C temperature deviation during 10hr titanium milling – critical for Ra0.8μm surface finish on aircraft structural parts .

2. Industry-Specific Dominance

Sector Challenge Solved Technical Proof
Mold & Die Deep-cavity chip evacuation 85kg/hr spiral conveyor + 2.2kW flood coolant
E-Mobility Motor housing concentricity errors 0.004mm Y-axis repeatability over 900mm travel
Medical Titanium implant micro-cracks Oil-mist cooling + 15,000rpm HSM capability

 

HMC100: The Heavyweight Champion for Monumental Workpieces

*4m Flange Machining with ±0.008mm Flatness Under 25-Tonne Loads*

1. Engineering Superiority

  • Hydrostatic Worktable Dominance
    Oil-film guided pallets eliminate friction drift, sustaining ±0.008mm flatness during 1100Nm heavy cuts – essential for wind turbine flange sealing surfaces .

  • Twin-Pallet Intelligence
    55s automated pallet swap enables 24/7 lights-out production, reducing idle time by 78% vs. single-table systems .

  • Arctic-Grade Reliability
    Nano-heated linear guides operate at -25°C without external warming, saving $18,000/year in polar workshops .

2. Sector-Defining Applications

Application Technical Advantage Economic Impact
Ship propeller hubs Live tooling + Y-axis milling for ±0.03° pitch accuracy 4 setups → 1 setup (68% time cut)
Mining crusher shafts 6-point hydraulic leveling absorbs 25G impacts Tool life ↑40% in shock loads
Defense vehicle gearboxes 3000kg table load + 400mm boring bar capacity 120hr/month capacity released

 

Shared Innovations: Why Customers Choose Both

Smart Factory Ready

  • Predictive Maintenance: Vibration sensors stream data to Siemens MindSphere (95% bearing failure prediction) 

  • Energy Recapture: Regenerative axis drives save $6,200/year on HMC63 and $8,500/year on HMC100 

  • Unified Control Ecosystem: FANUC 30i-B (HMC63) and SIEMENS 840D (HMC100) support identical IoT protocols

Cost-Saving Comparison (5-Yr TCO)

Model Traditional Competitor HMC Series Savings Key Driver
HMC63 $178,100 $86,900 ↓51% Zero PLC failures
HMC100 $310,500 $183,200 ↓41% 78% less rework

 

 

 

Limited-Time Industry 4.0 Offer

For Orders Placed Before 2025-08-31: