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2025
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HMC63 & HMC100: Redefining Multi-Face Machining Efficiency with Twin-Pallet Precision
Overview
The next-generation HMC63 and HMC100 horizontal machining centers are engineered to conquer complex multi-face machining challenges. With twin-pallet automation, hydrostatic guideways, and ISO 50 spindle systems, they achieve ±0.005mm repeatability while handling workloads from aerospace alloys to mining gearboxes. Users report 45% faster cycle times and 90% reduction in realignment errors across automotive, energy, and defense sectors.
HMC63: The Compact Powerhouse for High-Speed Precision
Where Agility Meets Heavy Cutting in a 630×630mm Footprint
1. Core Engineering Breakthroughs
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Award-Winning Rigidity
T-type cast iron bed with resin sand molding and artificial aging reduces vibration by 40% during 8mm depth-of-cut operations, enabling HRC55 hardened steel machining – honored with Qinghai Provincial Science & Technology Progress Award . -
Ultra-Fast Tool Changer
40-tool servo-driven carousel achieves 2.3s chip-to-chip time (industry fastest), with BT50 taper ensuring 15kg tool stability at 8,000rpm . -
Thermal Warfare System
Built-in spindle cooling loops maintain ±1°C temperature deviation during 10hr titanium milling – critical for Ra0.8μm surface finish on aircraft structural parts .
2. Industry-Specific Dominance
Sector | Challenge Solved | Technical Proof |
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Mold & Die | Deep-cavity chip evacuation | 85kg/hr spiral conveyor + 2.2kW flood coolant |
E-Mobility | Motor housing concentricity errors | 0.004mm Y-axis repeatability over 900mm travel |
Medical | Titanium implant micro-cracks | Oil-mist cooling + 15,000rpm HSM capability |
HMC100: The Heavyweight Champion for Monumental Workpieces
*4m Flange Machining with ±0.008mm Flatness Under 25-Tonne Loads*
1. Engineering Superiority
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Hydrostatic Worktable Dominance
Oil-film guided pallets eliminate friction drift, sustaining ±0.008mm flatness during 1100Nm heavy cuts – essential for wind turbine flange sealing surfaces . -
Twin-Pallet Intelligence
55s automated pallet swap enables 24/7 lights-out production, reducing idle time by 78% vs. single-table systems . -
Arctic-Grade Reliability
Nano-heated linear guides operate at -25°C without external warming, saving $18,000/year in polar workshops .
2. Sector-Defining Applications
Application | Technical Advantage | Economic Impact |
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Ship propeller hubs | Live tooling + Y-axis milling for ±0.03° pitch accuracy | 4 setups → 1 setup (68% time cut) |
Mining crusher shafts | 6-point hydraulic leveling absorbs 25G impacts | Tool life ↑40% in shock loads |
Defense vehicle gearboxes | 3000kg table load + 400mm boring bar capacity | 120hr/month capacity released |
Shared Innovations: Why Customers Choose Both
Smart Factory Ready
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Predictive Maintenance: Vibration sensors stream data to Siemens MindSphere (95% bearing failure prediction)
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Energy Recapture: Regenerative axis drives save $6,200/year on HMC63 and $8,500/year on HMC100
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Unified Control Ecosystem: FANUC 30i-B (HMC63) and SIEMENS 840D (HMC100) support identical IoT protocols
Cost-Saving Comparison (5-Yr TCO)
Model | Traditional Competitor | HMC Series | Savings | Key Driver |
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HMC63 | $178,100 | $86,900 | ↓51% | Zero PLC failures |
HMC100 | $310,500 | $183,200 | ↓41% | 78% less rework |
Limited-Time Industry 4.0 Offer
For Orders Placed Before 2025-08-31:
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Free IoT Starter Kit ($12,500 value) with vibration monitors + 1-yr MindSphere license – Click to Discover Details!
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