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2025

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C5116 Single Column Vertical Lathe: Heavy-Disk Machining Economy Redefined


Engineered for Compact Heavy-Part Turning

The C5116 revolutionizes mid-size vertical turning with its space-efficient single-column design, delivering ±0.01mm accuracy on Ø1600mm workpieces while occupying 30% less floor space than double-column alternatives. Ideal for energy flange facing, marine gear blanks, and contract machining shops with ceiling height constraints.

5 Competitive Advantages

1. Rigidity-Space Optimization

  • Monoblock Column: Reinforced HT300 cast iron with 1:4.5 depth-width ratio resists 25KN cutting forces

  • Low-Profile Design: 3.2m height clears 3.5m workshop ceilings (vs 4.8m+ for double-column)

2. Precision Control Systems

Feature Impact
Pre-Stretched Ballscrews Eliminates thermal drift (±0.005mm/300mm)
Digital Readout 0.001mm resolution on cross/vertical slides
Turret Locking 12-ton clamping force for heavy interrupted cuts

3. Hybrid Operation Flexibility

  • Manual-CNC Freedom: Conventional handwheels + optional Siemens 808D ADV CNC

  • Quick-Change Tooling: VDI 40 interface swaps tools in <45s

4. Heavy-Cut Capability

  • 50kW Spindle Motor: Removes 12mm depth-of-cut on 304 stainless at 32m/min

  • Central Coolant Flood: 80L/min flow clears chips from Ø1500mm surfaces

5. Zero-Foundation Installation

  • Self-Leveling Pads: Compensates ±3° floor inclination (ISO 8636-1)

  • Integrated Chip Conveyor: 2m³/hr capacity eliminates manual cleaning


Performance Benchmark vs Double-Column Lathes

Parameter C5116 Double-Column CK5116 Savings
Floor Space 5.2×3.8m 7.1×4.9m 37% reduction
Power Consumption 62kW peak 85kW peak 27% lower
Installation Time 48 hours 120+ hours 60% faster
Typical Workpiece Gears ≤Ø1600mm Rolls ≤Ø2500mm Compact focus

 

Industry Application Cases

Wind Tower Flange Machining (China)

“Facing 1.5MW flange rings (S355J2 steel) on C5116:

  • Surface Finish: Ra 3.2μm achieved in single pass

  • Time Savings: 78min/flange vs 128min on planner

  • Accuracy: 0.03mm flatness across 1450mm OD”
    — Sinovel Wind Group Quality Report

Typical Workpieces

  • Renewables: Wind flange faces, solar tracker rings

  • Marine: Propeller hubs, stern tube seals

  • General: Brake drums, large bearing races


Core Specifications

Subsystem Technical Data
Max Swing Ø1600mm over table
Max Height 1000mm (standard) / 1600mm (extended)
Table Load 8 tons (hydraulic counterbalance)
Spindle Speed 3.5-140 rpm (16 steps)
Feed Rates Vertical: 0.4-20mm/min, Cross: 0.2-12mm/min
Accuracy Runout: 0.015mm / Face Flatness: 0.03mm/Øm

Smart Upgrade Options

  • CNC Retrofit Kit: Add 2-axis Siemens 808D control without re-installation

  • Tool Presetter: Laser measurement for insert wear compensation

  • IoT Module: Vibration monitoring + predictive maintenance alerts


Call-to-Action

→ Download Space-Saving Machining Guide