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2025
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C5116 Single Column Vertical Lathe: Heavy-Disk Machining Economy Redefined
Engineered for Compact Heavy-Part Turning
The C5116 revolutionizes mid-size vertical turning with its space-efficient single-column design, delivering ±0.01mm accuracy on Ø1600mm workpieces while occupying 30% less floor space than double-column alternatives. Ideal for energy flange facing, marine gear blanks, and contract machining shops with ceiling height constraints.
5 Competitive Advantages
1. Rigidity-Space Optimization
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Monoblock Column: Reinforced HT300 cast iron with 1:4.5 depth-width ratio resists 25KN cutting forces
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Low-Profile Design: 3.2m height clears 3.5m workshop ceilings (vs 4.8m+ for double-column)
2. Precision Control Systems
| Feature | Impact |
|---|---|
| Pre-Stretched Ballscrews | Eliminates thermal drift (±0.005mm/300mm) |
| Digital Readout | 0.001mm resolution on cross/vertical slides |
| Turret Locking | 12-ton clamping force for heavy interrupted cuts |
3. Hybrid Operation Flexibility
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Manual-CNC Freedom: Conventional handwheels + optional Siemens 808D ADV CNC
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Quick-Change Tooling: VDI 40 interface swaps tools in <45s
4. Heavy-Cut Capability
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50kW Spindle Motor: Removes 12mm depth-of-cut on 304 stainless at 32m/min
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Central Coolant Flood: 80L/min flow clears chips from Ø1500mm surfaces
5. Zero-Foundation Installation
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Self-Leveling Pads: Compensates ±3° floor inclination (ISO 8636-1)
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Integrated Chip Conveyor: 2m³/hr capacity eliminates manual cleaning
Performance Benchmark vs Double-Column Lathes
| Parameter | C5116 | Double-Column CK5116 | Savings |
|---|---|---|---|
| Floor Space | 5.2×3.8m | 7.1×4.9m | 37% reduction |
| Power Consumption | 62kW peak | 85kW peak | 27% lower |
| Installation Time | 48 hours | 120+ hours | 60% faster |
| Typical Workpiece | Gears ≤Ø1600mm | Rolls ≤Ø2500mm | Compact focus |
Industry Application Cases
Wind Tower Flange Machining (China)
“Facing 1.5MW flange rings (S355J2 steel) on C5116:
Surface Finish: Ra 3.2μm achieved in single pass
Time Savings: 78min/flange vs 128min on planner
Accuracy: 0.03mm flatness across 1450mm OD”
— Sinovel Wind Group Quality Report
Typical Workpieces
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Renewables: Wind flange faces, solar tracker rings
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Marine: Propeller hubs, stern tube seals
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General: Brake drums, large bearing races
Core Specifications
| Subsystem | Technical Data |
|---|---|
| Max Swing | Ø1600mm over table |
| Max Height | 1000mm (standard) / 1600mm (extended) |
| Table Load | 8 tons (hydraulic counterbalance) |
| Spindle Speed | 3.5-140 rpm (16 steps) |
| Feed Rates | Vertical: 0.4-20mm/min, Cross: 0.2-12mm/min |
| Accuracy | Runout: 0.015mm / Face Flatness: 0.03mm/Øm |
Smart Upgrade Options
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CNC Retrofit Kit: Add 2-axis Siemens 808D control without re-installation
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Tool Presetter: Laser measurement for insert wear compensation
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IoT Module: Vibration monitoring + predictive maintenance alerts
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