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2025
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TPX6113 Heavy-Duty Floor-Type Boring Mill: Mega-Component Machining Authority
Engineered for Critical Large-Part Manufacturing
The TPX6113 redefines heavy-duty boring precision with its 130mm high-rigidity spindle and 360° continuous B-axis, delivering ±0.005mm positioning accuracy on 10-ton workpieces. Proven in machining hydropower turbine casings, marine gearboxes, and press frames requiring uncompromising geometric tolerance under extreme cutting forces.
5 Core Technological Superiorities
1. Power Transmission Excellence
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3136Nm Spindle Torque: Machines ISO P50 steel at 8mm/doc (vs 5mm industry avg.)
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4900Nm Facing Head: 750mm diameter cutter stability at 125rpm
2. Mega-Workpiece Handling
Model | TPX6113 | TPX6113/2 | Advantage |
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Table Size | 1600×1400mm | 1800×1600mm | +25% area |
Max Load | 8000kg | 10000kg | +25% capacity |
X-Axis Travel | 1600mm | 2000mm | +25% machining range |
3. Intelligent Kinematics
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5-Axis Synergy: X/Y/Z/W linear + U radial + B rotary axes
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Adaptive Feed Control: Auto-adjusts 0.05-8mm/rev feeds during interrupted cuts
4. Ruggedized Construction
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Double-Column Design: 24,000kg bed weight absorbs vibration at 6g acceleration
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Turcite-Coated Ways: 100,000+ hour lifespan under 80% duty cycle
5. Energy-Smart Operation
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Regenerative Drives: Recapture 75% deceleration energy (ISO 50001 compliant)
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ECO Chip Management: 3kW conveyor vs 5.5kW industry standard
Industry Application Mastery
Hydro Turbine Case (Switzerland)
“Boring 4.2MW Francis runner housings (ASTM A487 CA6NM):
Bore Accuracy: Ø1200mm +0.02/-0.01mm
Surface Finish: Ra 1.6μm without grinding
Time Savings: 38hrs/casing vs older machines”
— ABB Hydro Installation Report
Typical Workpieces
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Energy: Turbine split lines, nuclear valve bodies
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Marine: Propulsion gear casings, stern tubes
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Heavy Machinery: Extruder barrels, mining crusher frames
Precision Specifications
Subsystem | Technical Data | Certification |
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Spindle | Ø130mm / Metric 80 taper / 4-800rpm | ISO 7388-1 |
Positioning | Linear: 0.005mm / Rotary: 0.001° | VDI/DGQ 3441 |
Rapid Traverse | 2500mm/min (X/Y/Z/W) | EN 12415 |
Coolant Pressure | 80 bar optional (deep bore drilling) | IP68 rated |
Heavy-Industry Packages
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Nuclear Power Upgrade:
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Lead shielding doors (NRC 10CFR20 compliant)
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Helium leak detection for pressure boundaries
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Shipyard Solution:
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Salt-spray resistant electronics (1000hrs ISO 9227)
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Hull block alignment laser
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Smart Manufacturing Integration
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Digital Twin: Siemens NX virtual machining for 20-ton components
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Vibration Analytics: Predict spindle bearing failure 300hrs in advance
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AR Maintenance: HoloLens-guided precision reassembly
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