HMC100 Horizontal Machining Center – 1,600 mm X‑axis Travel, 2,500 kg Table Load, and Heavy‑Duty Cutting Capability

A practical platform for large‑part horizontal machining

Horizontal machining centers are the backbone of many job shops and production lines, handling complex parts that require multi‑face machining. The HAIDI Machine HMC100 is built to take on larger workpieces – up to 1,000 mm in width and length, with a swing diameter of 2,000 mm – while keeping the investment within a reasonable budget. It combines a classic moving column structure with modern features such as full servo drives, a high‑capacity tool magazine, and an efficient chip removal system.

Generous travels and heavy load capacity

The HMC100 offers an X‑axis travel (table longitudinal) of 1,600 mm, Y‑axis (spindle head vertical) of 1,000 mm, and Z‑axis (column cross) of 1,000 mm. This range accommodates large castings, weldments, and prismatic parts commonly found in the heavy equipment, energy, and general engineering sectors. The worktable measures 1,000 mm × 1,000 mm with a maximum load of 2,500 kg, making it suitable for substantial components such as gearbox housings or engine blocks.

The table can be indexed in 1° or 0.001° increments (optional), enabling precise positioning for multi‑side machining. A full servo‑driven double pallet changer is standard, reducing non‑cutting time by allowing the operator to load/unload the second pallet while the machine is running. The pallet change time is 55 seconds.

Spindle and cutting performance

The HMC100 is equipped with a BT50 spindle taper, running at speeds up to 6,000 r/min. The spindle motor delivers 15 kW continuous and 18.5 kW peak, providing high torque over a wide range for both heavy roughing and finishing. The spindle is configured for high rigidity – essential for stable cutting in tough materials like cast iron, alloy steel, and stainless steel.

Three‑axis heavy‑duty roller linear guides

All linear axes use heavy‑duty roller linear guides, which offer better rigidity and vibration damping than ball‑type guides. This configuration:

• Provides high acceleration performance (X/Y/Z rapid feed: 20/20/20 m/min)

• Supports heavy cutting loads without chatter

• Ensures long guideway life with minimal maintenance

The maximum cutting feed rate is 10,000 mm/min, allowing efficient material removal.

Tool magazine and automatic tool change

The machine features a side‑mounted chain tool magazine (robot‑style configuration), which is isolated from the cutting zone and protected from chips and coolant. Tool capacity options are 30, 40, or 60 tools (BT50). The tool‑to‑tool change time is 5 seconds, and the maximum tool weight is 18 kg – sufficient for large‑diameter face mills and boring bars.

Structural design for rigidity and chip flow

The HMC100 adopts a classic moving column structure with an overall base that provides high rigidity. An oil‑water separation structure is built into the base to facilitate coolant maintenance and extend fluid life.

Chip disposal is a critical factor in continuous production. The HMC100 incorporates:

• X‑axis rail covers with a large oblique angle to prevent chip accumulation

• Double side spiral conveyors plus a rear chain chip conveyor

• Chips are discharged smoothly from the rear of the machine, reducing manual cleaning

This design ensures that even during high‑removal roughing, the work area remains clean and the machine can run unattended for longer periods.

Accuracy and real‑world performance

The HMC100 delivers positioning accuracy of ±0.006 mm and repeatability of ±0.004 mm (full travel), which places it in the upper range for this class of horizontal machining center. These figures are more than adequate for most general engineering and heavy equipment applications, including boring of bearing housings, milling of mounting faces, and drilling of bolt hole circles.

Overall dimensions and installation

The machine footprint is approximately 4,850 mm (length) × 4,280 mm (width) × 4,100 mm (height), with a total weight of 20 tons. The compact layout, considering its large travels, helps shops maximize floor space utilization.

Cost‑effectiveness without compromising quality

The HMC100 is priced significantly below comparable European or Japanese machines of similar size (1,600 mm X‑axis travel, 2,500 kg table load, 60‑tool magazine, double pallet changer). By using proven, mature components – such as domestic high‑grade cast iron with proper aging, reliable roller guides and ball screws from well‑known Asian suppliers, standard Siemens or Fanuc CNC options (subject to customer preference), and an efficient hydraulic/cooling system – HAIDI Machine delivers a machine that provides excellent value for shops expanding their capacity.

➡️ To receive the full specification sheet, discuss optional configurations, or ask for a budget quotation, click here to contact our sales engineering team.