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2025
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06
TCK36A: Precision Revolution for High-Speed, High-Mix Turning
Overview
The TCK36A CNC Lathe delivers unprecedented precision for critical industries. Featuring a 30° slant bed (resin-cast HT300), 12,000rpm direct-drive spindle, and C0-grade ball screws, it achieves IT5-grade tolerances while reducing cycle times by 40%. Users report 90% fewer setup errors and 35% lower 3-year TCO for medical implants and aerospace components.
1. Engineering Excellence: Precision at Microscale
Core Innovations
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Thermal Symmetry System
Dual cooling channels maintain ±1°C variation during 10hr runs, ensuring ±0.003mm roundness on bone screws. -
Zero-Backlash Motion
HIWIN HGH35 linear guides + 18Nm servo motors eliminate stick-slip at 24m/min rapids. -
Chip Control
45° incline + centrifugal coolant clears 45kg/hr titanium chips (Ra0.4μm finish).
Precision Benchmark
| Parameter | TCK36A | Industry Avg. | Advantage |
|---|---|---|---|
| Repeatability | ±0.003mm | ±0.008mm | 2.7x tighter |
| Max Spindle Speed | 12,000rpm | 6,000rpm | 2x faster |
| Surface Finish (Ti) | Ra0.4μm | Ra1.6μm | 4x finer |
2. Industry-Specific Breakthroughs
| Sector | Challenge | Solution | Technical Proof |
|---|---|---|---|
| Medical | Titanium implant micro-cracks | Oil-mist cooling + 15,000rpm HSM | NSK P4S super-precision bearings |
| Aerospace | Inconel nozzle taper errors | Live tooling achieves 0.005° accuracy | HSK32E tool interface |
"TCK36A reduced spinal rod diameter deviation from 0.015mm to 0.003mm, securing FDA approval in one trial."
– Dr. Emma Reinhart, BioTech Machining Solutions
3. 53% Lower TCO: The Precision Advantage
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Tool Life↑40%: Air-oil mist lubrication for HRC55 alloys
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Energy Savings $3,800/yr: Regenerative drives recapture 18% energy
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Uptime 99.8%: IP55 sealed electronics
3-Year Cost Analysis
| Cost Factor | Competitor | TCK36A | Savings |
|---|---|---|---|
| Rework | $28,500 | $5,200 | ↓82% |
| Total TCO | $77,300 | $36,600 | ↓53% |
Why TCK36A Dominates Precision Markets
Unmatched Value Propositions
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Bio-Compatible Machining： Oil-free coolant system meets FDA Class III implant requirements
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Nanoscale Surface Control： Active vibration damping enables optical-grade finishes
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Legacy Skill Integration： Manual pulse generator preserves master turners' techniques
Maintenance Pro Tip：
Monthly calibration with laser interferometer maintains 0.003mm volumetric accuracy
If this product piques your interest, click here to request a quote and let our specialists tailor a solution for your needs.
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HAIDI MACHINERY
CONTACT US
Dalian Haidi Machinery Co.,Ltd
Address: No.9 Haifu road,Dalian bonded area,China
Telephone/whatsapp:+8618841132208
E-mail:info@haidimachine.com
Website:www.haidimachine.com
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